Grain Sampler for Continuous Flow

Inline Grain Sampler — Accurate Quality Control in Continuous Flow

The inline grain sampler is a professional automatic solution designed for representative sampling of grains, oilseeds, and other bulk materials directly from the product flow. It allows reliable quality control without stopping the production or conveying process.

This grain flow sampler collects samples across the entire cross-section of the material stream, not only from the center or edges. As a result, the obtained sample accurately reflects the quality of the whole batch, making it ideal for laboratories, grain elevators, feed mills, and processing plants.

 

Key Advantages

  1. Representative sampling across the full material flow
  2. Adjustable sampling frequency — from once every 5 seconds to once per hour
  3. Adjustable shutter movement speed
  4. Fully automatic operation
  5. Remote control capability
  6. High reliability and durability
  7. Suitable for all bulk materials
  8. Dust-protected design

 

Operating Principle

Sampling is performed through a specially designed sampling port equipped with a moving shutter. The shutter travels between two end positions, cutting through the entire grain flow during movement. This ensures uniform sample collection across the full stream and guarantees high sampling accuracy.

Sampling frequency and shutter speed can be adjusted according to operational requirements. Higher sampling frequency and lower shutter speed result in a larger total sample volume.

 

Performance and Design

The sample volume depends on the shutter width and movement speed.
The standard shutter width is 80 mm, with other sizes available upon request. Shutter replacement is quick and can be done directly on site.

 

Technical Specifications

  • Steel housing with polymer coating
  • Electric motor with gearbox
  • Position limit switches
  • Control panel
  • Integrated safety system
  • Relay and timer

 

Installation Requirements

The inline sampler is designed for installation in vertical pipes only.
Maximum allowable deviation from the vertical axis is 25°.

  • Compatible pipe width: 180–300 mm
  • Pre-drilled flanges
  • Mounting bolts included

For proper operation, a free material flow length of at least 1 meter through the sampling zone is required.

 

Why Choose This Inline Sampler

Using an inline grain sampler eliminates human error, improves analytical accuracy, and ensures consistent quality control at every stage of production. It is a reliable, modern solution for companies focused on automation, operational efficiency, and accurate data.

Contact us today, and our specialists will help you select the optimal inline sampler configuration tailored to your process requirements.